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Sulphuric Acid on the WebTM Technical Manual DKL Engineering, Inc.

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Sulphuric Acid on the Web

Introduction
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Handbook of Sulphuric Acid Manufacturing
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Preface
Contents
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Sulphuric Acid Decolourization
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Process Engineering Data Sheets - PEDS
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Introduction

Bibliography of Sulphuric Acid Technology
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Preface
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Sulphuric Acid Plant Specifications
 

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Acid Plant Database September 3, 2009

Owner Port Kembla Copper Pty Ltd.
Background Formerly
-
Southern Copper Co Ltd., Major shareholder RTZ-CRA
- Port Kembla Copper is a consortium lead by Furukawa
50% Furukawa
20% Nittetsu Mining
17.5% Nissho Iwai
10% Itochu
Location Military Road
PO Box 42
Port Kembla, New South Wales
Australia  2505
Website www.pkc.com.au
Plant -
Coordinates 34º 28' 57" S, 150º 54' 24" E
Type of Plant Metallurgical
Gas Source Cu
Noranda Reactor
Mitsubishi Converter
Plant Capacity 1050 MTPD
SA/DA DA
Status 2003 Shutdown - Care and Maintenance
2009-2010 - Site to be demolished and rehabilitated
Year Built 1991
Technology MECS
Contractor Simon-Carves Australia
Remarks -
Pictures   Port-Kembla-Copper-NSW-2.jpg (119018 bytes)  Port-Kembla-Copper-NSW-3.jpg (103903 bytes)  Port-Kembla-Copper-NSW-4.jpg (170299 bytes)  Port-Kembla-Copper-NSW-5.jpg (49761 bytes)
General -
Reference -
News

November 26, 2009 - Refining or smelting had been carried out on the Port Kembla site since 1908, with little or no control placed on the toxic cocktail of byproducts that spewed into the surrounding air for decades.   Originally owned by the Electrolytic Refining and Smelting Co, the smelter was sold in September 1990 to CRA, which then became known as Southern Copper.  Southern Copper expanded operations in the following years, but it became obvious to the long-suffering community and environmental protection authorities that its operating standards did not meet expectations.  In its last year of operation, Southern Copper exceeded air quality standards for sulphur dioxide set by the World Health Organisation and the Australian National Health and Medical Research Council almost 4000 times.  In late 1993, Southern Copper was given an ultimatum: improve your environmental performance or shut down.  Southern Copper closed in February 1995. 
In mid 1996, four Japanese companies formed a consortium and agreed to buy the smelter licence and comply with the toughest environmental controls ever seen in NSW through the use of new technology.  Several months later, Port Kembla Copper was granted NSW Government consent to operate.  Despite a $600 million investment, community anger rose with growing incidents of brown-spotting - particles of acidic material ejected from the 198m stack which settled on cars, pathways and homes.   The plant continued to breach its environmental operating licence until the Japanese shareholders finally had enough and ordered the troubled plant's closure on July 28, 2003.

MTPD - Metric Tonne per Day           STPD - Short Ton per Day
MTPA - Metric Tonne per Annum      STPA - Short Ton per Annum
SA - Single Absorption
DA - Double Absorption
 

* Coordinates can be used to locate plant on Google Earth